Inspections
We ensure that each stage of the client requirements are fully satisfied before the material and / or equipment leaves the supplier's premises.
Derrick Structure
DERRICK-STRUCTURE
Pre-Fabrication:
- ITP review and Approval
- WPS & PQR review.
- Raw Material.
- Mechanical and Chemical Retest witness
- Incoming material inspection.
During Fabrication:
- Material Traceability verification.
- Fit-up and welding Inspection
- Dimensional inspections.
- WELD & NDT Traceability Report Review.
- Mechanical Completion Inspection of
- AFT Side Horizontal Assembly
- FWD Side Horizontal Assembly
- PORT Side Horizontal Assembly
- STBD Side Horizontal Assembly
- Guide rail Horizontal Assembly
- Finger Board Vertical Assembly
- Water Table Assembly
- Load Test Witness for all Lifting Pad Eye
- Pre Galvanizing & Post Galvanizing Inspection
- Surface preparation & Painting.
- Painting Pull Off Test Witness
- MRB Review.
Offshore Mooring Chain
OFFSHORE MOORING CHAIN
- ITP Review
- Raw Material.
- Mechanical and Chemical Retest witness
- Incoming material inspection.
- Material Traceability Inspection.
- Monitoring of Chain Making
- Bar Cutting , Bar Heating, Bending, Flash Butt Welding, Trimming, Shaping.
- Flash Butt Weld Records Review
- Heat Treatment –Monitoring
- Witness Proof Load Test
- Witness Break Load Test
- Hardness Test - Witness
- Monitoring Splice Link Activities
- Dimension – Witness
- Final NDT- Witness
- Marking & Identification -Witness
- Trial Fit Witness
- MRB Review
High Pressure Pipe
HIGH PRESSURE PIPE
- ITP Review / Approval
- WPS / PQR Review
- Material Traceability Inspection
- Fit -up Inspection
- Weld Visual Inspection
- WELD Traceability Report Review
- NDT Traceability Report Review
- PWHT-Montering
- RT Film and Report Review
- Witness Hardness Test(B,HAZ&W)
- Dimension – Witness
- MCI-Before Hydrotest
- Witness Hydro Test
- Blasting & Painting Inspection
- Final Inspection
- MCI-Beføre Loading.
- MRB Review
Hydraulic Cylinder
HYDRAULIC CYLINDER
- ITP Review and Approval
- WPS & POR Review
- Raw Material Retest Witness.
- Material Traceability Verification.
- Weld Visual Inspection.
- Cylinder Tube Dimensional and visual inspection.
- Chrome Coating Inspection.
- Piston Rod Surface Roughness Inspection
- Honing Inspection.
- Dimensional Inspection.
- Pressure test Witness ( Low Pressure ,High pressure ,Work pressure).
- Friction Test witness
- Leak Test witness
- Oil Cleanliness Witness
- Blasting & Painting Inspection.
- Adhesion Pull Off Test for Painting.
- Mechanical Completion Inspection (MCI) -Before Loading.
- MRB Review.
High Pressure Hoses
HIGH PRESSURE -HOSES
- ITP Review and Approval
- WPS & PQR Review
- Material Traceability Verification.
- Visual Inspection
- Dimensional Inspection.
- Pressure Test witness
- Roughness of ring groove
- Check API Monogram & Label.
- Witness water jet cleaning
- Witness Flushing (TENSIONER HOSE)
- Bore scope Inspection.
- Check Oil Cleanliness Level.
- Safety Clamp Trial Fit.
- Mechanical Completion Dossier -Before Loading.
- Packing & Preservation.
- Preparing of ARP.
- MRB Review
Bulk Tank System
BULK TANK SYSTEM
- ITP Review and Approval.
- WPS and PQR Review.
- Material Traceability Verification.
- Fit-up Inspection.
- Visual Inspection.
- Witness Dimensional Inspection.
- Radiography Film Interpretation & Report review.
- Pressure Test Witness.
- Surface Preparation & Painting.
- Mechanical Completion Dossier.
- Leak Test-CANVAS
- Trail Fit & Factory Acceptance Test (FAT).
- Packing & Preservation
- Preparing ARP
- MRB Review.
Choke & Kill Manifolds
CHOKE & KILL MANIFOLDS
- ITP Review
- Material Traceability Verification
- Visual Inspection.
- Dimensional Witness
- Bolt Torque Inspection
- Pressure Test ( Upstream and Down Stream)
- Surface Preparation & Painting.
- Mechanical Completion Dossier
- Functional tests of Electrical instrumentation by Pressurizing the Choke and Kill Manifold –Verified by the Electrical Control System (CCP)
- Functional tests of Hydraulic instrumentation by Pressurizing the Choke and Kill Manifold –Verified by the Hydraulic Gauges in the Local Control Panel (LCP)
- Remote Operated Choke Valves (LCP & CCP)
- Remote Operated Gate Valves (LCP & CCP)
- Factory Acceptance Test (FAT).
- Preparing ARP.
- MRB Review.
Pressure Vessel & Heat Exchangers
PRESSURE VESSEL & HEAT EXCHANGERS
- ITP Review and Approval .
- WPS and PQR Review .
- Material Traceability Verification.
- Materials retest witness (Mechanical & Chemical Test).
- Fit-up & Welding Inspection.
- Visual Inspection.
- Witness Dimensional Inspection.
- Radiography Film Interpretation & Report review.
- Pneumatic/RF pad test.
- Vacuum Test.
- Hydro Test.
- PMI Test.
- Pressure Test Witness .
- Surface Preparation & Painting.
- Mechanical Completion Dossier.
- Packing & Preservation
- Preparing ARP.
- MRB Review.
Seamless Pipe
SEAMLESS PIPE
- ITP Review and Approval .
- Product Specification review.
- Material Retest Witness.(Mechanical & Chemical).
- Dimensional inspection.
- Thickness Measurement .
- Visual Inspection.
- Colour Coding .
- Witness Ultrasonic Test(UT).
Dual Hoisting Tower
DUAL HOISTING TOWER
Pre-Fabrication:
- ITP review.
- WPS & PQR review.
- Welder qualification witness.
- Raw Material.
- Mechanical and Chemical Retest.
- Incoming material inspection.
During Fabrication:
- Material Traceability verification.
- Fit-up and welding.
- Weld Traceabilty Report Review.
- Dimensional inspections.
- NDT Traceabilty Report Review.
- Mechanical Completion Inspection.
- Horizontal & Vertical Assemblies.
- Guide Rail Horizontal Assembly .
- Bolt Torque Inspections.
- Load Test Witnesses.
- Surface preparation & Painting.
- Painting Pull Off Test Witness .
- Factory Acceptance Test (FAT).
- Preservation.
- MRB Review.
Crown Block Cluster & Turnover Sheaves
CROWN BLOCK CLUSTER & TURNOVER SHEAVES
- ITP Review and approval .
- WPS & PQR Review .
- Material Traceability Verification.
- Fit-up Inspection.
- Visual Inspection.
- Dimensional Inspection.
- Foot Print Inspection.
- Weld Traceabilty Report Review.
- NDT Traceabilty Report Review .
- Monitoring of sheave assembly .
- Inspection of Groove and Sheaves .
- Surface Preparation & Painting.
- Mechanical Completion Dossier.
- Witness of Weighing .
- Trial Fit Test and Factory Acceptance Test (FAT).
- Preservation.
- MRB Review.
Travelling Block
TRAVELLING BLOCK
- ITP Review and approval
- WPS & PQR Review
- Material Traceability Verification
- Fit-up Inspection.
- Visual Inspection.
- Dimensional Inspection.
- Foot Print Inspection .
- Weld Traceabilty Report Review.
- NDT Traceabilty Report Review .
- Monitoring of sheave assembly .
- Inspection of Groove and Sheaves .
- Surface Preparation & Painting.
- Mechanical Completion Dossier.
- Witness of Weighing .
- Trial Fit Test and Factory Acceptance Test (FAT).
- Preservation .
- MRB Review.
Valves
VALVES
- Material Inspection
- Welding Inspection
- Material Traceability Verification
- NDT Report Review
- PMI Test Witness
- Visual and Dimensional Inspection
- Flange Face Finishing Witness
- Leak Test Witness
- Pneumatic Test Witness
- Hydro static Test Witness
- Low Pressure Air Test
- Hydrostatic Testing
- Post Hydrostatic Testing
- Final Inspection
- Name Plate visual inspection
- Painting and Coating
- Valve Spare Parts, Loose Items and Accessories control
- MRB Review
Mud Gas Seperator & Liquid Seal
MUD GAS SEPERATOR & LIQUID SEAL
- ITP Review and Approval.
- WPS and PQR Review .
- Material Traceability Verification.
- Fit-up Inspection.
- Visual Inspection.
- Witness Dimensional Inspection.
- Radiography Film Interpretation & Report review.
- Pressure Test Witness .
- Surface Preparation & Painting.
- Mechanical Completion Dossier.
- Trail Fit & Factory Acceptance Test (FAT).
- Packing & Preservation.
- Preparing ARP.
- MRB Review.
Bop Skid, X-Mas Tree Skid
BOP SKID, X-MAS TREE SKID
- ITP Review and Approval.
- WPS and PQR Review.
- Product Specification review.
- Raw Material Inspections.
- Material Traceability, Verification.
- Fit-up & Welding Inspection.
- Visual Inspection.
- Dimensional Inspection.
- Weld Traceabilty Report Review.
- NDT Traceabilty Report Review .
- Surface Preparation & Painting.
- Pressure Test (Hydraulic) Witness.
- Mechanical Completion Dossier.
- Trial Fit and Factory Acceptance Test (FAT).
- Packing & Preservation .
- MRB Review.
Above Deck Guid and Overhead Crane
ABOVE DECK GUID and OVERHEAD CRANE
- ITP Review and Approval.
- WPS and PQR Review.
- Product Specification review.
- Raw Material Inspections.
- Material Traceability Verification.
- Fit-up & Welding Inspection.
- Visual Inspection.
- Dimensional Inspection.
- Weld Traceabilty Report Review.
- NDT Traceabilty Report Review .
- Surface Preparation & Painting.
- Pressure Test (Hydraulic) Witness.
- Mechanical Completion Dossier.
- Trial Fit and Factory Acceptance Test (FAT).
- Packing & Preservation.
- MRB Review.
Hydraulic Piping
HYDRAULIC PIPING
- ITP Review and Approval
- Material Traceability Verification
- Visual Inspection
- Dimensional Inspection
- Bending Inspection
- Flaring inspection
- Thickness Measurement
- Hydrostatic Leak Test
- Packing & Preservation
- Mechanical Completion Dossier
- MRB Review
NDT Inspections
NDT Inspections
- Visual Inspection
- Magnetic Particle Test
- Ultrasonic Testing(Conventional & Phased Array )
- Dye Penetrant Test